Causes & Improvements
Bearing lubricant volatilization
Lubricant vaporizes with long-term use in high temperature
Lubrication effect degradation
Bearing abrasion
Continuous abrasion of bearing ball due to lubrication effect degradation
Exposure to thermal expansion pressure due to spindle tolerance trouble
Increasing ohmic loss of motor
Increase of mechanical loads due to bearing abrasion
Increasing electric ohmic loss of motor
Thermal fuse disconnection due to heating
Excessive current flow to the coil
Excessive current converted to heat
Cooling fan melt down
Fuse disconnection due to excessive heat generation
Rotor shaft fit
5/100 => 2/100mm tolerance processing
Long lasting bearing
Adopting the correct volume bearing (6208)
Stainless balls, 150℃ type grease
Automatic lubricator mounted
Grease injection and recovery device for high temperature is mounted
Supply 5.2cc monthly and replace cartridge once a year
Heat resistance treatment for stator coil
Stator coil heat resistance treatment suitable for hot condition
High temperature insulation
Improvements
Grease injection line by refurbishing the shaft of upper and lower bearing position
Stable operating state that flow path of clean air and cooling air is separated and secured
Automatic grease injection
Automatically inject 0.17cc daily
Automatic grease painting
Automatic painting due to rotation of ball
Extra grease is discharged by centrifugal force